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SPD SELECTION & INSTALLATION - MYTHS & FACTS

SPD SELECTION & INSTALLATION - MYTHS & FACTS

Low voltage is defined as any AC RMS voltage up to 1000 V or DC peak voltage up to 1500 V. In general, SPDs need to be installed at main DB, sub DB and at equipment level.

SPD Selection & Installation Myths & Facts

Figure 1-Example of installation of Class I, class II and class III tested SPDs
In the above figure instead of Class I and Class II, Class I + II can be used if Iimp value is taken care It is because SPDs provide an “effective” protection distance of a maximum of 10 meters. It means, if the distance between the SPD and the equipment to be protected is greater than 10 meters, additional SPDs will be required. The crucial point to note in this case is that the “actual” wire length needs to be calculated rather than the physical distance between the SPD and equipment.

SPD Selection & Installation Myths & Facts

Figure 2- Difference between physical distance and actual distance.
Physical location of equipment is important to select the quantity of SPDs. In the below Figure 3- 2 examples are given. In Example1, the number of PCs are 5 & in Example 2, the number of PCs are 4.. But in Example 1, one SPD is enough to protect all the 5 PCs as the “actual ‘ distance from SPD to the farthest PC- PC 3 is only 5 meters, because all the PCs are kept in one room, next to each other. Whereas. In Example 2, 4 number of SPDs are needed to protect 4 PCs , because 1 PC is located in each floor and the ‘actual” distance exceeds 10 m in Floors 1, 2 & 3.Only PC 1 does not require any additional SPD because the “actual’ distance from the SPD which is in Sub DB is only 5 meters away from PC1.

SPD Selection & Installation Myths & FactsSPD Selection & Installation Myths & Facts

Figure 2- Difference between physical distance and actual distance.
The below selection principle shall be strictly followed: a. Protection between Live conductor and PE is COMPULSORY. b. Protection between Live conductor and neutral is RECOMMENDED to ensure equipment

SPDs provide an "effective" protection distance of a maximum of 10 meters. It means, if the distance between the SPD and the equipment to be protected is greater than 10 meters, additional SPDs will be required. The crucial point to note is that the "actual" wire length needs to be calculated rather than the physical distance between the SPD and equipment.

The below selection principle shall be strictly followed:

  • Protection between Live conductor and PE is COMPULSORY.
  • Protection between Live conductor and neutral is RECOMMENDED to ensure equipment protection.
  • Protection between Live Conductors (3 phase) is OPTIONAL.

Selection - MYTH:

Few SPD manufacturers strongly recommend costly SPDs assembled in big Stainless steel enclosures to protect critical installations without any back up from IEC standards. It is clear from the above recommendation that Protection between Live Conductors is OPTIONAL.

Selection - FACT:

In September 2015, the latest IEC standard, IEC 60364-5-53 (Edition 3.2), was published, clearly outlining the concepts of LV SPD selection and installation.

  • CT-1 connection type protects against common-mode attacks (between Live and Neutral, and Neutral and Earth terminals).
  • CT-2 connection type combines common-mode and differential-mode protection (between Live & Earth terminals and Live & Neutral terminals).

Only connection type CT-2 need to be followed, due to the constraint in Voltage Protection level and the installation bottleneck.

SPD Selection & Installation Myths & Facts

Figure- 4 -Connection type CT1 (4+0 configuration) for a 3 phase system with separate neutral and earth terminals (Common mode protection)

SPD Selection & Installation Myths & Facts

Figure- 5 - Connection type CT1 (3+0 configuration) for a 3 phase system with separate neutral and earth terminals (Combination of common mode and differential mode protection)

SPD Selection & Installation Myths & Facts

Figure- 6 - Connection type CT1 (3+1 configuration) for a 3 phase system with separate neutral and earth terminals (Combination of common mode and differential mode protection)

Installation - MYTH:

In some installations, long length of cables is used to connect SPDs and the SPD earth terminal is connected to a separate earth which is not part of the equipment earth — resulting in equipment failure even after SPD installation.

Installation - FACT:

The total length of the cable — from live wire to OCPD, from OCPD to SPD, and from SPD to earth terminal — has to be below 0.5 meter to ensure protection of equipment.

SPD Selection & Installation Myths & Facts

Figure 7- Class I or Class I+II SPD installation to decrease the lead length of SPD supply conductors.

SPD Selection & Installation Myths & Facts

Figure 8- Class I or Class II SPD installation to decrease the lead length of SPD supply conductors.

Conclusion:

Selection & installation of SPD is a Specialist job. The installer shall have thorough knowledge on the current Indian & international standards along with hands-on experience. If the above practices are followed, customers will have years of trouble free operation of their equipment & SPDs.

Please let us know if you need further assistance or have any requirements: [email protected]

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